Starting Point Formulation · REC26009

Two-Component Waterborne Grey Epoxy Primer

Based on Beckopox™ EP 2376w/60WA & Beckocure® EH 2260w/41WA

REC26009 is a starting-point formulation for a two-component (2K), water-reducible grey epoxy primer. It pairs the allnex Beckopox™ EP 2376w/60WA waterborne epoxy resin with the Beckocure® EH 2260w/41WA amine hardener to deliver a low-VOC, anticorrosive primer for industrial steel protection.

  • ~64%Solids A+B
  • ~71VOC g/L
  • ~26%PVC
  • 3 : 1A : B ratio
  • ~1 hPot life

Formulation

Composition by weight (parts). Part A is the mill base; combine with Part B before use.
Raw material Weight Function Supplier
Part A-I
Deionized water8.80
Additol® VXW 6208/602.60Dispersing additiveallnex
Additol® VXW 63930.12Defoamerallnex
Part A-II
Microtalc IT extra6.68FillerElementis
Kronos 219017.16PigmentKronos
Bayferrox 39200.31PigmentLanxess AG
Bayferrox 3060.86PigmentLanxess AG
Baryt EWO18.15FillerDeutsche Baryt Industrie
Nubirox 2133.14Anti-corrosionFerro
Part A-III
Texanol Ester Alcohol0.47Coalescent solventEastman
Methoxypropanol0.79Coalescent solvent
Additol® VXW 63880.47Rheology controlallnex
Part A-IV
Beckopox™ EP 2376w/60WA40.45Epoxy resinallnex
Total Part A100.00
Part B
Beckocure® EH 2260w/41WA35.40Amine hardenerallnex

Reference: JV 126/3. Mixing ratio is Part A : Part B = approx. 3 : 1 by weight. Combine the two components only shortly before application.

Processing

  1. Prepare and homogenize the mill base (Part A-I and A-II) Mix all components of Part A-I in the mentioned order. Add the components of Part A-II in the mentioned order and homogenize for 3–10 minutes.
  2. Grind the mill base Grind on a bead mill for approx. 30 minutes.
  3. Add additives and resin to complete Part A (Part A-III and A-IV) Add step by step Part A-III, then complete with Part A-IV (Beckopox™ EP 2376w/60WA).
  4. Combine the two components and adjust Mix Part A and Part B (Beckocure® EH 2260w/41WA) shortly before application and adjust to the required viscosity with deionized water.

Calculated parameters

Mixing ratio Part A : Part B
approx. 3 : 1
Amine : epoxy crosslink ratio
approx. 70 %
Pigment : binder ratio
approx. 1.2 : 1
Pigment volume concentration (PVC)
approx. 26 %
Solids content Part A
approx. 72 %
Solids content Part A + Part B
approx. 64 %
VOC content Part A + Part B (excluding water)
approx. 71 g/l

Measured parameters

Pot life
approx. 1 hour