Starting Point Formulation · REC20027

Two-Component Grey Waterborne Epoxy Primer

Based on Beckocure® EH 2261w/41WA & Beckopox™ EP 2387w/53WA

REC20027 is a starting-point formulation for a two-component (2K), water-reducible grey epoxy primer. It pairs the allnex Beckocure® EH 2261w/41WA amine binder with the Beckopox™ EP 2387w/53WA epoxy hardener to deliver a low-VOC anticorrosive primer for industrial metal protection.

  • ~64%Solids A+B
  • ~27VOC g/L
  • ~31%PVC
  • ~2.1:1Part A : B
  • ~3.5 hPot life

Formulation

Composition by weight (parts). Component A is mixed, dispersed and ground, then combined with Component B before use.
Raw material Weight Function Supplier
Part A
Deionized water11.80
Additol® VXW 62083.48Dispersing additiveallnex
Additol VXW 63930.11Defoamerallnex
Microtalc IT extra8.96FillerElementis
Kronos 219021.60PigmentKronos
Bayferrox 39200.42PigmentLanxess
Bayferrox 3061.16PigmentLanxess
Baryt EWO24.35FillerDeutsche Baryt Industrie
Additol VXW 63930.11Defoamerallnex
Texanol Ester Alcohol0.63Coalescent solventEastman
Additol VXW 63880.63Rheology controlallnex
Additol VXW 6503 N1.05Substrate wetting additive
Beckocure® EH 2261w/41WA25.70Amine binderallnex
Total Part A100.00
Part B
Beckopox™ EP 2387w/53WA46.72Epoxy hardenerallnex
Total (Part A + Part B)146.72

Mixing ratio is Part A : Part B = approx. 2.1 : 1 by weight. Combine the two components only shortly before application.

Processing

  1. Mix the components I Mix all components I of Part A (deionized water, Additol® VXW 6208 and Additol VXW 6393) in the stated order and mix.
  2. Add components II and homogenize Add components II (Microtalc IT extra, Kronos 2190, Bayferrox 3920, Bayferrox 306 and Baryt EWO) in the stated order and homogenize for 3–10 minutes.
  3. Grind on a bead mill Grind ca. 30 minutes on a bead mill.
  4. Complete the paste Add step by step parts III, IV and V (defoamer, coalescent solvent, rheology control, substrate wetting additive and Beckocure® EH 2261w/41WA) to complete the paste.
  5. Combine the two components and adjust Mix Part A and Part B (Beckopox™ EP 2387w/53WA) shortly before application and adjust to the required viscosity with deionized water.

Calculated parameters

Part A / B ratio
approx. 2.1 : 1 by weight
Amine / epoxy crosslink ratio
approx. 50 %
Pigment / binder ratio
approx. 1.6 : 1
Pigment volume concentration (PVC)
approx. 31 %
Solids content, Part A
approx. 69 %
Solids content, Part A + Part B
approx. 64 %
VOC content, Part A + Part B (excluding water)
approx. 27 g/L

Measured parameters

Pot life (viscosity double time)
approx. 3.5 hours